Frequently Asked Questions (Preguntas más frecuentes)
About Die Casting
Los requisitos mínimos de tolerancia dependen del tamaño del producto..
Para dimensiones de hasta 200 mm., tolerances of ±0.1 or better are required.
Para dimensiones de hasta 300 mm., tolerances of ±0.2 or better are necessary;
y para dimensiones hasta 500mm, tolerances of ±0.3 or better are expected.
En cuanto a los ángulos de salida, un mínimo de 1 se requiere título, pero se prefieren ángulos más grandes para una expulsión más suave del molde.
Estas especificaciones de tolerancia son esenciales para garantizar la precisión y la calidad de los productos fundidos a presión..
50,000 Tomas antes del reemplazo o renovación.. Si el antiguo molde de fundición a presión llega al final de su vida útil, we can replicate a new mold for you free of charge.
Fundición a presión en cámara fría: Este método es adecuado para materiales con puntos de fusión más altos como el aluminio y el magnesio.. El metal se funde en un horno separado y luego se inyecta en la máquina de cámara fría.. Es ideal para fundir piezas duraderas y livianas, pero puede ser un poco más lento debido a la necesidad de transferencia de metal..
Fundición a presión en cámara caliente: Diseñado para materiales con puntos de fusión más bajos., como el zinc. En este proceso, el metal permanece en estado fundido dentro de un horno integrado conectado a la máquina. La fundición a presión en cámara caliente es más rápida y eficiente para piezas más pequeñas., partes intrincadas, haciéndolo rentable para la producción de gran volumen.
Nuestros precios de moldes son justos y razonables., y no pretendemos obtener ganancias excesivas de nuestros clientes en los costos de moldes.. Además, para clientes con grandes volúmenes de pedidos, en el caso de que un molde quede inservible, Ofrecemos la opción de crear un nuevo molde sin coste adicional.. Además, Los factores que contribuyen al precio de los moldes incluyen la resistencia y la selección del material en el diseño del molde..
La sostenibilidad es una consideración clave en nuestras operaciones.. Priorizamos las prácticas sostenibles minimizando los residuos, materiales de reciclaje, e implementar procesos energéticamente eficientes. Aquí en Bian, por el bien de la pureza material, Nuestra empresa utiliza un horno de fusión central para la fusión concentrada y el refinado de materiales reciclados antes de su reutilización.. Aplicamos estrictas medidas de control durante todo el proceso de fundición a presión de aluminio., incluyendo inspecciones de materia prima entrante, Pruebas periódicas de la composición del material cada dos horas., y pruebas periódicas de terceros.
Contamos con varias certificaciones que dan fe de nuestro compromiso con la calidad y el cumplimiento de los estándares de la industria.. Estas certificaciones incluyen ISO 9001 para la gestión de calidad, YO ASI 14001 para la gestión ambiental, y la IATF 16949, que es específico de la industria automotriz. Estas certificaciones brindan a los clientes B2B confianza en nuestros procesos y nuestra capacidad para entregar constantemente productos de alta calidad..
– Alta precisión y tolerancias estrictas
– Producción eficiente de formas complejas
– Ligero y duradero
– Excelente disipación de calor
– Corrosion-resistant
– Rentable para grandes cantidades
Common alloys include ADC12, A380, and A383. We choose alloys based on the specific needs of our clients, ensuring the best properties for their applications.
Sí, nuestro equipo de expertos proporciona diseño para la fabricabilidad (DFM) servicios a nuestros clientes. Colaboramos en diseños para asegurar una producción eficiente., reduciendo costos y tiempo de comercialización.
Our workshops are equipped with comprehensive sets of facilities from die-casting to final inspection. Including:
Coordinate measuring machine (MMC), direct reading spectrometer, aluminum liquid hydrogen measuring instrument, X-ray non-destructive testing system, air-tightness testing equipment / vacuum chamber helium leak detection device, full phase microscope, torque testing system, maximum thread failure torque testing, paper tape, colorimeter, film thickness gauge, automated cleanliness extraction & analysis system, etc..
About CNC Machining
CNC machining stands for Computer Numerical Control machining. It’s a highly precise manufacturing process that complements die casting by allowing for fine-tuning, shaping, and post-casting modifications of die-cast parts. CNC machining ensures parts meet tight tolerances and specified dimensions, enhancing their overall quality and functionality.
Sí, CNC machining is versatile and applicable to both aluminum and zinc die-cast parts. It offers the flexibility to fine-tune and modify parts made from various materials, ensuring they meet specific project requirements.
Absolutely, CNC machining is the go-to solution for achieving tight tolerances in critical die-cast parts. Its computer-controlled precision ensures parts conform to exact dimensional requirements, even for demanding applications in industries like aerospace and automotive. CNC machining enhances the quality, fiabilidad, and performance of these precision components.
CNC machining encompasses various operations, including milling, turning, perforación, and surface finishing. These operations can be tailored to meet specific design and functional requirements for die-cast parts.
CNC machining significantly contributes to shorter lead times by offering rapid setup, efficient tool changes, and high-speed cutting capabilities. This agility allows for quick adjustments in production schedules and accommodating urgent orders, making CNC machining a key factor in meeting tight project timelines.
CNC machining is versatile and compatible with a wide range of materials commonly used in die-casting, including aluminum, zinc, magnesio, y más. Material selection depends on your project’s specific requirements, and CNC machining can accommodate various materials with ease.
Sí, CNC machining is an excellent choice for producing prototypes of die-cast parts. Its ability to quickly and accurately machine parts makes it ideal for testing and validating designs before committing to mass production. This reduces the time and costs associated with creating physical prototypes.
Design factors such as material selection, tolerances, complejidad de la pieza, and the desired surface finish should be considered when planning CNC machining for die-cast parts. Collaboration with experienced engineers can help optimize designs for efficient CNC machining.
We maintain quality consistency through rigorous process control, employee training, and adherence to industry standards. Our advanced measurement equipment verifies dimensions and shapes, ensuring each machined die-cast part meets specified requirements.
About Finishing Services
Finishing services play a crucial role in improving the overall quality and appearance of die-cast parts. They are essential for achieving the desired surface finish, texture, and color, making the parts more visually appealing. Además, finishing processes enhance the corrosion resistance and wear resistance of die-cast components, ensuring they can withstand harsh environmental conditions and extended usage. By removing any imperfections and rough edges, finishing services contribute to precise dimensions and tight tolerances, making the parts function seamlessly in their intended applications.
Various finishing options are available for die-cast parts, catering to different aesthetic, functional, and environmental requirements. Some of the most common finishing methods include powder coating, anodizado, enchapado, painting, and CNC machining. The choice of finishing method depends on the specific needs and desired outcomes for die-cast parts.
Sí, finishing services can significantly extend the lifespan of die-cast parts in demanding conditions. Options like anodizing and powder coating provide exceptional resistance to corrosion, chemicals, and UV exposure, making them ideal for parts exposed to harsh environments.
Selecting the right finishing method depends on factors like the part’s intended use, desired appearance, and environmental conditions. Our experts can provide guidance based on your specific requirements, ensuring you choose the most suitable finishing option for your project.
Requesting a quote is easy. Simply reach out to our team with your project details, including the type of parts, quantity, desired finishing method, and any specific requirements. We’ll promptly provide you with a comprehensive quote tailored to your needs.
Powder coating provides die-cast parts with a durable, corrosion-resistant finish. It also offers a wide range of color options.
Anodizing is a surface finishing process widely used in the die casting industry, especially for aluminum components. It offers several key benefits, making it a preferred choice:
1) Enhanced Corrosion Resistance: Anodizing forms a protective oxide layer on the surface of aluminum parts, significantly improving their resistance to corrosion and environmental damage.
2) Improved Aesthetics: Anodized die-cast components have an attractive, uniform finish. This finish not only enhances the appearance of the parts but also helps maintain their look over time.
3) Increased Durability: The anodized layer is harder and more durable than untreated aluminum, making it ideal for parts that may undergo wear and tear.
4) Electrical Insulation: Anodized surfaces provide electrical insulation, a crucial feature for components used in electronic applications.
5) Better Paint Adhesion: Anodizing improves the adhesion of paints and coatings, making it easier to achieve the desired finish on die-cast parts.
6) Custom Color Options: Anodizing offers a wide range of color choices, allowing die casting companies to match the components with specific design and branding requirements.
Sí, we offer customizable finishing solutions to meet your specific requirements.
About Quotes, Orders, Envío, etc..
What is your payment terms?
Usually T/T, irrevocable L/C at sight.
EX factory,FOB, CIF etc.
It usually takes 25 a 35 days after sample confirmation and receiving your deposit. The specific delivery time depends on your designs and the quantity. For unconventional and complex product , we have to consider extra 15-30days for tooling/mold made.
No MOQ for the first three times order. You can test the quantity and launch the market better.Later MOQ 500pcs for normal products and 1000pcs for small size product.
Take photos of the problems and send them to us. We will make a satisfied solution for you within three days after we confirm the problems.
Mold life span depends on your order quantity, generally the mold range from 60k~100k shoot,.In addition we could supply free mold if it exceed life span for your large quantity.
