Optimize Cost Savings & Efficiency, Gain a Competitve Edge in Your Industry
Whether you're familiar with die casting techniques or not, our R&D teams assist you from the very beginning - mold designing. Guided & assisted by DFM & mold flow tool, our teams offer you the most specialized technical drawings. Our DFM analysis is provided free!
Unlike regular factories who do only the die casting job for you, Bian Diecast is fully equipped - you can get your project done in one place! Die casting, CNC machining & finishing in one stop. We aim to save your cost and improve efficiency in the process.
We highly value your design artworks and are open to signing NDAs upon your request. Additionally, we can provide certified files for auto part, including PPAP, APQP, FMEA, MSA, and SPC, for our die-cast products.
Our service is detailed, right down to the packaging. You can choose the ideal packaging – bubble bags, cardboard boxes, plastic frames, dividers, and more – to suit your product's needs. We can also quickly accommodate logo printing or other custom requests on the packaging. Just ask!
When designing the mold for your aluminum die casting project, we prioritize factors such as manufacturability and cost-efficiency. Our team provides DFM (제조 가능성을 고려한 설계) support, ensuring that the aluminium die casting mold is not only tailored to your desired part’s shape and dimensions but also optimized for efficient and cost-effective production. The mold is typically composed of two or more halves, facilitating the filling and removal process during casting.
Bian Diecast is an aluminium die casting parts manufacturer who takes pride in offering a diverse spectrum of top-tier die-cast aluminum alloys to cater to a wide range of industrial demands. Our carefully curated selection encompasses three primary categories, each distinguished by its unique set of properties and applications.
Bian Diecast is a full-service die casting manufacturer who can provide excellent zinc and aluminum die casting services for your specific project requirements. Our expertise in die casting allows us to provide high-quality, precision zinc and aluminum die casting parts that meet the specific requirements for your project.
There are two primary methods for die casting: hot chamber die casting and cold chamber die casting. For aluminum alloy die casting, we primarily employ cold chamber pressure die casting machines, while the hot chamber method is often used for alloys like zinc due to their lower melting points.
비안다이캐스트에서, our factory is fully equipped with a variety of die casting machines. Each machine is capable of producing at least 2000 에게 3000 die casting components per day. The largest casting area reach 3125cm².
1250T Die Casting Machine | 900T Die Casting Machine | 800T Die Casting Machine |
500T Die Casting Machine | 400T Die Casting Machine | 300T Die Casting Machine |
These prices indicate the cost range for producing one unit of a product using the respective die-casting machine. The actual aluminum die casting cost within each range may vary depending on factors such as the complexity of the part, material used, and other production variables.
Die Casting Machine Model | Pricing for Reference ($ per unit) |
---|---|
1250T Die Casting Machine | $3-5 |
900T Die Casting Machine | $1.5-2 |
800T Die Casting Machine | $1.0-1.5 |
500T Die Casting Machine | $0.7-1.0 |
400T Die Casting Machine | $0.5-0.7 |
300T Die Casting Machine | $0.3-0.4 |
비안 다이캐스트, an aluminum die casting factory, 난하이구에 위치, 포산시, 중국. 다이캐스팅 분야에서 10년 이상의 전문 지식을 보유하고 있습니다., 우리는 포괄적인 다이캐스팅 서비스를 제공하기 위해 최선을 다하고 있습니다.. 전문적인 금형 설계 및 개발 외에도, we have an advanced factory and workshops that integrate die casting, CNC 정밀 가공, 그리고 surface finishing services, 다양한 산업 분야의 다양한 요구에 부응.
현재, we have accumulated years of service experience in the automotive, 조명, 전자 제품, 가구, 및 건설 산업. With a solid foundation in project management, 우리는 많은 유명 글로벌 브랜드의 전략적 공급업체가 되는 것을 목표로 하고 있습니다..
Die casting mold, also known as a die, is a tool used in the die casting process to create metal parts with high precision and accuracy. The mold is a hollow cavity that is used to shape molten metal into a specific form through a process known as die casting. Die casting molds are typically made from steel and have two distinct halves that come together to form the desired shape of the final part. The mold is designed with intricate details and features to ensure that the final part meets the required specifications and tolerances. Die casting molds can be used repeatedly to produce large quantities of identical parts quickly and efficiently.
As a China die casting factory, we provide high-quality die casting mould design services to meet your project quality criteria.
Firstly, our dedicated team will engage with you to understand your specific needs and requirements for the project. Once all details are clarified and confirmed, we will proceed with the formal placement of the order to kickstart the project.
Aspect | Hot Chamber Die Casting | Cold Chamber Die Casting |
---|---|---|
Metal Types | Suitable for low melting point metals (e.g., zinc, magnesium) | Suitable for high melting point metals (e.g., aluminum, copper, some zinc alloys) |
Metal Melting Process | Metal is melted in the machine | Metal is melted in a separate furnace and ladled into the machine |
Casting Speed | Faster process due to continuous availability of molten metal | Slower process as metal needs to be manually ladled into the machine |
Part Size and Complexity | Best for smaller and intricate parts requiring high precision | Ideal for larger and more complex parts needing higher strength and better surface finishes |
다재 | Limited to metals with low melting points | Can handle a wide range of metal alloys and part sizes |
Efficiency | High productivity and efficiency due to continuous melting and injection process | Ability to control temperature of metal for better mechanical properties and surface finishes |
The minimum tolerance requirements depend on the size of the product.
For dimensions up to 200mm, tolerances of ±0.1mm or better are required.
For dimensions up to 300mm, tolerances of ±0.2mm or better are necessary;
and for dimensions up to 500mm, tolerances of ±0.3mm or better are expected.
As for draft angles, a minimum of 1 degree is required, but larger angles are preferred for smoother ejection from the mold.
These tolerance specifications are essential to ensure the precision and quality of die-cast products.
50,000 교체 또는 개조 전 사진. If the old die-casting mold reaches the end of its service life, we can replicate a new mold for you
Cold Chamber Die Casting: This method is suitable for materials with higher melting points like aluminum and magnesium. The metal is melted in a separate furnace and then injected into the cold chamber machine. It’s ideal for casting durable and lightweight parts but can be a bit slower due to the need for metal transfer.
Hot Chamber Die Casting: Designed for materials with lower melting points, such as zinc. In this process, the metal remains in a molten state within an integrated furnace connected to the machine. Hot chamber die casting is faster and more efficient for casting smaller, intricate parts, making it cost-effective for high-volume production.
Our mold prices are fair and reasonable, and we don’t aim to profit excessively from our customers on mold costs. Moreover, for customers with large order volumes, in the event that a mold becomes unusable, we offer the option of creating a new mold at no additional cost. Additionally, factors contributing to the pricing of molds include the strength and material selection in the mold design.
Sustainability is a key consideration in our operations. We prioritize sustainable practices by minimizing waste, recycling materials, and implementing energy-efficient processes. Here at Bian, for the sake of material purity, our company utilizes a central melting furnace for the concentrated melting and refining of recycled materials before their reuse. We enforce strict control measures throughout the aluminum die casting process, including incoming raw material inspections, periodic testing of material composition every two hours, and regular third-party testing.
We hold several certifications that attest to our commitment to quality and adherence to industry standards. These certifications include ISO 9001 for quality management, ISO 14001 for environmental management, and IATF 16949, which is specific to the automotive industry. These certifications provide B2B clients with confidence in our processes and our ability to consistently deliver high-quality products.
– High precision and tight tolerances
– Efficient production of complex shapes
– Lightweight and durable
-Excellent heat dissipation
-Cost-effective for large quantities
Yes, our expert team provides Design for Manufacturability (DFM) services to our clients. We collaborate on designs to ensure efficient production, reducing costs and time to market.
저작권 © 2024, 비안 다이캐스트. 판권 소유.