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metal die casting machine

Die Casting Service in One Place

Aluminum Die Casting Workshops Overview

Bian Diecast serves as your premier one-stop aluminum die casting factory. With a diverse array of die cast machinery, we cater to various industries, including automotive, lighting, electronics, furniture, construction, etc. Take a tour of our comprehensive workshops, encompassing mold design, CNC centers, polishing & surface treatment, and inspection.

Molding Workshop

Our molding workshop is where precision craftsmanship meets innovation. We house a dedicated facility for mold design and manufacturing. Each customer’s mold is uniquely identified, securely stored, and can be recycled for a second life. If you choose to work with us again, we offer to duplicate new molds at no additional cost, saving your cost in the future.
mold design

Molding Design

Mold Storage

Aluminum High Pressure Die Casting Worshop

Our aluminum high-pressure die casting workshop sets us apart with a range of advanced machines from 88T to 1250T.
1250T Die Casting Machine 900T Die Casting Machine 800T Die Casting Machine
500T Die Casting Machine 400T Die Casting Machine 300T Die Casting Machine

We serve multiple industries, including automotive, lighting, electronics, furniture, and construction. Our daily production reaches up to 2000 to 3000 castings, delivering innovation and dedication in every piece.

1250T Die Casting Machine
900T Die Casting Machine
800T Die Casting Machine
500T Die Casting Machine
300T Die Casting Machine

CNC Machining Workshop

Our CNC machine centers are the epitome of precision and technology. Here, we meticulously craft parts, ensuring every detail is honed to perfection to serve its purpose flawlessly.
3-axis CNC machine: These machines can move along the X, Y, and Z axes.
4-axis CNC machine: These machines have the capability to move along the X, Y, Z axes, plus an additional rotary axis (often referred to as the A-axis).
5-axis CNC machine: These advanced machines can move along all three linear axes (X, Y, Z) and has two additional rotary axes (A and B or A and C).
Besides, our CNC machines are capable of milling, turning and EDM machinng, bringing the most precision machined parts to life.

CNC Milling Machine

CNC milling workshop is equipped with milling machines used for flat milling, contour milling, hole drilling, and other operations. It is commonly employed in the production of parts such as flats, grooves, holes, and continuous threads.

CNC Turning Machine

The CNC turning workshop features lathes used for rotational machining, including external contour machining, end-face machining, and thread machining. It is frequently used for processing components like shafts.

Wire EDM Machining

Wire EDM machining, also known as wire-cut electrical discharge machining, is an electrothermal cutting process. Compared to traditional mechanical cutting methods, Wire EDM machining offers higher precision and surface quality, and it can handle more complex geometric shapes.

Polishing Workshop

In the polishing workshop, we elevate the aesthetics of parts excellence, either through meticulous manual labor or advanced machines.
Polishing
Polishing is a finishing process that involves the abrasion of a material’s surface to create a smooth, shiny, and reflective surface. It is commonly used to enhance the appearance of metal and other materials.
surface polishing

Machine Polishing

Machine polishing offers a highly efficient and cost-effective solution for finishing die-cast parts. This automated process is particularly well-suited for larger and less complex models, where consistency and speed are essential.

Manual Polishing

Manual polishing is the preferred method when intricate detailing and a meticulous finish are paramount. This method is particularly effective for complex and delicate parts that require a human touch to improve quality.

Surface Treatment Workshop

In the finishing or surface treatment workshop, we offer coatings and finishing that enhance the die-cast parts durability and elegance, ensuring your die-cast products stand the test of time. There are several treatment methods we use:
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Powder coating

Powder coating is a method of applying a dry powder to a surface, which is then heated to create a durable and protective coating. It is widely used for its corrosion resistance and decorative qualities.

LACQUER COATING

Lacquer Coating

Lacquer coating involves applying a clear or colored lacquer to a surface to provide protection and a glossy finish. It is often used in woodworking and automotive applications.

aluminum die casting parts

Sand Blasting

Sand blasting is a surface preparation technique that uses abrasive materials propelled at high velocity to remove rust, paint, or contaminants from a surface. It is commonly used in cleaning and preparation processes.

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Shot Blasting

Shot blasting is a similar process to sand blasting, but it uses small metallic particles (shots) instead of abrasive sand. It is often used for cleaning, deburring, and preparing surfaces for coatings.

Anodizing

Anodizing

Anodizing is an electrochemical process that enhances the corrosion resistance and appearance of metals like aluminum. It creates a protective oxide layer on the metal’s surface, which can be colored for decorative purposes.

Inspection Workshop

In the inspection centers, your die cast parts products will undergo a series of full-demension tests to make sure they’re in line with quality standards. Meticulous examination guarantees your products’ excellence.

Coordinate Measuring Machine (CMM)

For precision dimension measurement.

Direct Reading Spectrometer

Material composition analysis.

Electronic Density Meter

Measuring the density of materials used in the die-casting process.

X-ray Non-Destructive Testing System

Internal porosity inspection.

Air-Tightness Testing Equipment Vacuum Chamber Helium Leak Detection Device

Product air-tightness inspection.

Cleanliness Scanning Analyzer

A precision instrument used to inspect and assess the cleanliness and quality of surfaces.

Friction and Scratch Tester CS-10F

It's a friction and scratch tester used for evaluating material durability and surface quality.

Maximum Thread Failure Torque Testing

Corrosion resistance testing.

Paper Tape/Alcohol & Rubber Friction Testing Machine

Surface coating wear resistance testing.

Film Thickness Gauge

Coating thickness measurement.

Colorimeter

Coating color difference detection.

Paper Strip Abrasion Tester

Designed to assess the wear resistance of materials, particularly paper products.

2.5D Measurement Instrument

Used for precise measurements in manufacturing and quality control, combining 2D data with depth or height information.