Ya sea que esté familiarizado con las técnicas de fundición a presión o no, our R&D teams assist you from the very beginning - diseño de moldes. Guided & assisted by DFM & mold flow tool, Nuestros equipos te ofrecen los dibujos técnicos más especializados.. Nuestro análisis DFM se proporciona de forma gratuita.!
A diferencia de las fábricas normales que solo hacen el trabajo de fundición a presión por usted., Bian Diecast está totalmente equipado. - Puedes realizar tu proyecto en un solo lugar.! fundición a presión, CNC machining & finishing in one stop. Nuestro objetivo es ahorrar costes y mejorar la eficiencia en el proceso..
Valoramos mucho sus diseños artísticos y estamos abiertos a firmar acuerdos de confidencialidad si lo solicita. Además, Podemos proporcionar archivos certificados para autopartes., incluyendo PPAP, APQP, AMEF, MSA, y CEP, para nuestros productos de fundición a presión.
Nuestro servicio es detallado, hasta el embalaje. Puedes elegir el embalaje ideal: bolsas de burbujas., cajas de cartón, marcos de plastico, divisores, y más, para satisfacer las necesidades de su producto. También podemos adaptarnos rápidamente a la impresión de logotipos u otras solicitudes personalizadas en el embalaje.. Solo pregunta!
Mecanizado CNC, as a vital process within fundición a presión de aluminio, allows for precision machining and adjustments to aluminum castings to meet the final product’s requirements and specifications. In the aluminum die casting process, the aluminum castings obtained after aluminum alloy is injected into molds often require secondary machining and finishing to achieve the desired precise dimensions, shapes, and surface quality. This is where CNC machining comes into play.
As a CNC machining manufacturer, Bian Diecast takes pride in offering a diverse spectrum of top-tier die-cast aluminum alloys to cater to a wide range of industrial demands. Nuestra selección cuidadosamente seleccionada abarca tres categorías principales., including CNC milling service, CNC turning service and EDM machining, cada uno se distingue por su conjunto único de propiedades y aplicaciones.
El taller de fresado CNC está equipado con fresadoras utilizadas para fresado plano., fresado de contorno, perforación de agujeros, y otras operaciones. Se emplea comúnmente en la producción de piezas como pisos., surcos, agujeros, y hilos continuos.
El taller de torneado CNC cuenta con tornos utilizados para mecanizado rotacional, incluido el mecanizado de contornos exteriores, mecanizado de extremos, y mecanizado de roscas. Se utiliza frecuentemente para procesar componentes como ejes..
Mecanizado por electroerosión por hilo, También conocido como mecanizado por descarga eléctrica con corte de alambre., es un proceso de corte electrotérmico. En comparación con los métodos de corte mecánico tradicionales, El mecanizado por electroerosión por hilo ofrece mayor precisión y calidad superficial, y puede manejar formas geométricas más complejas.
Following is a brief list of our CNC machining centers, capable of precision machining die-cast parts for a portfolio of sectors. Largest machining dimension up to 1000cm. Different kinds of cnc machines we supply are as follows:
Bian Diecast, an aluminum die casting company, está situado en el distrito de Nanhai, ciudad de foshán, Porcelana. Con más de una década de experiencia en fundición a presión., Estamos comprometidos a brindar servicios integrales de fundición a presión.. Además del diseño y desarrollo de moldes especializados, Tenemos una fábrica avanzada y Talleres de trabajo que integran fundición a presión, Mecanizado de precisión CNC, y servicios de acabado de superficies, Atendiendo a diversas necesidades en diversas industrias..
Actualmente, Hemos acumulado años de experiencia de servicio en el automotor, Encendiendo, electrónica, muebles, y las industrias de la construcción. Con una base sólida en gestión de proyectos, Nuestro objetivo es convertirnos en un proveedor estratégico para muchas marcas globales de renombre..
A CNC (Computer Numerical Control) machine is a versatile and highly automated tool used for various manufacturing processes across industries.
The first step in using a CNC machine is to design a digital model or CAD (Computer-Aided Design) file of the part or component that needs to be manufactured. This file contains detailed information about the dimensions, geometries, and features of the part.
The CAD file is then converted into a CNC program or G-code, which is a set of instructions that guides the CNC machine on how and where to move the cutting tool across the workpiece. The CNC program contains commands for tool paths, cutting speeds, depths, and other parameters.
The workpiece is securely clamped onto the machine’s worktable or fixture, and the cutting tool is loaded into the machine’s spindle. The operator inputs the CNC program into the machine’s control unit and sets up the cutting tool and workpiece coordinates.
Once the setup is complete, the CNC machine begins executing the programmed instructions. The machine’s motors and actuators move the cutting tool along the specified tool paths with high precision and accuracy based on the G-code commands.
Depending on the type of CNC machine and cutting operation, the cutting tool removes material from the workpiece through processes such as milling, turning, perforación, routing, grinding, or laser cutting. The tool moves in multiple axes simultaneously to create the desired shape and features on the workpiece.
Throughout the machining process, operators monitor the machine’s performance, inspect the workpiece for quality and accuracy, and make adjustments as needed to ensure the desired results.
Once the machining is completed, the workpiece may undergo additional finishing processes such as deburring, tratamiento de superficies, or inspection. The finished part is then removed from the machine for further processing, asamblea, or use.
CNC machines offer superior precision and accuracy compared to conventional machines. They can produce complex shapes, intricate designs, and tight tolerances with consistency and reliability.
High precision CNC machines are fully automated and controlled by computer programs, reducing the need for manual intervention and minimizing the risk of human error. This results in higher efficiency and productivity.
CNC machines are highly versatile and can easily switch between different production tasks and processes by simply changing the CNC program. This flexibility allows for rapid prototyping, customization, and production of diverse parts.
CNC machines operate at high speeds and can perform complex machining operations in a fraction of the time taken by conventional machines. This leads to faster production cycles and reduced lead times.
Aluminum CNC machining can repeat the same machining processes with precision and consistency, ensuring uniform quality across multiple workpieces. This capability is especially useful for mass production and batch manufacturing.
CNC machines offer advanced monitoring and control capabilities to ensure the quality of machined parts. Real-time feedback and in-process inspection help detect and correct deviations, resulting in high-quality products.
CNC machining stands for Computer Numerical Control machining. It’s a highly precise manufacturing process that complements die casting by allowing for fine-tuning, shaping, and post-casting modifications of die-cast parts. CNC machining ensures parts meet tight tolerances and specified dimensions, enhancing their overall quality and functionality.
Sí, CNC machining is versatile and applicable to both aluminum and zinc die-cast parts. It offers the flexibility to fine-tune and modify parts made from various materials, ensuring they meet specific project requirements.
Absolutely, CNC machining is the go-to solution for achieving tight tolerances in critical die-cast parts. Its computer-controlled precision ensures parts conform to exact dimensional requirements, even for demanding applications in industries like aerospace and automotive. CNC machining enhances the quality, fiabilidad, and performance of these precision components.
CNC machining encompasses various operations, including milling, turning, perforación, and surface finishing. These operations can be tailored to meet specific design and functional requirements for die-cast parts.
CNC machining significantly contributes to shorter lead times by offering rapid setup, efficient tool changes, and high-speed cutting capabilities. This agility allows for quick adjustments in production schedules and accommodating urgent orders, making CNC machining a key factor in meeting tight project timelines.
CNC machining is versatile and compatible with a wide range of materials commonly used in die-casting, including aluminum, zinc, magnesio, y más. Material selection depends on your project’s specific requirements, and CNC machining can accommodate various materials with ease.
Sí, CNC machining is an excellent choice for producing prototypes of die-cast parts. Its ability to quickly and accurately machine parts makes it ideal for testing and validating designs before committing to mass production. This reduces the time and costs associated with creating physical prototypes.
Design factors such as material selection, tolerances, complejidad de la pieza, and the desired surface finish should be considered when planning CNC machining for die-cast parts. Collaboration with experienced engineers can help optimize designs for efficient CNC machining.
We maintain quality consistency through rigorous process control, employee training, and adherence to industry standards. Our advanced measurement equipment verifies dimensions and shapes, ensuring each machined die-cast part meets specified requirements.
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