Tooling is the heart of die casting – it determines precision, जीवनकाल, and yield. We specialize in the design and manufacturing of high-quality die casting molds, building the foundation for superior castings.
I. Mold Design – Defining Quality from the Source
We incorporate key elements such as mold configuration, ड्राफ्ट कोण, and machining allowances at the design stage. Using CAE mold flow analysis, we simulate molten metal flow to predict and optimize filling issues, वायु फंसाना, और ठंडा बंद हो जाता है. We also provide DFM (विनिर्माण क्षमता के लिए डिज़ाइन) reports to help customers refine product structures.
II. Tool Steel – The Foundation of Quality
We offer multi-tiered steel solutions for different requirements:
Standard – H13 / SKD61: Most widely used hot work tool steel, balancing thermal fatigue resistance and toughness
High-Performance – DAC55: ~25% improvement in hot strength and thermal cracking resistance, ideal for high-volume production
Premium – 8418 / 8407: Excellent thermal shock resistance, compliant with NADCA #207 मानकों
Our heat treatment process features vacuum quenching with triple tempering, achieving 46-50 HRC hardness – the optimal balance between hardness and toughness.
III. परिशुद्धता मशीनिंग
CNC roughing → CNC finishing → Deep hole drilling → CNC electrode machining → EDM → Wire EDM → Polishing → Grinding. End-to-end precision control ensures dimensional accuracy and surface quality of cavities and parting lines.
IV. Assembly & Tryout
Precision assembly of cores, mold base, स्लाइड, इजेक्टर पिन, शीतलन प्रणाली, and hydraulic cylinders. Die spotting verifies parting line mating accuracy. We conduct 2-3 trial runs (T1/T2/T3) to ensure production stability and repeatability.
V. वितरण & After-Sales – A Long-Term Partnership
Warranty: 2 years or 80,000 फुहार (whichever comes first), covering material defects and heat treatment issues.
After-Sales Support: Mexico plant supports local sampling, repair, and service; lifetime technical support; mold maintenance guidance.
Our Tooling Capabilities at a Glance：
Capability Specification
- Cavities 1 – 8
- Mold lifespan (अल्युमीनियम) 80,000 – 100,000 फुहार
- Mold weight Up to 10 टन
- Compatible machines 200T – 4,500T
- Tool steel H13 / SKD61 / DAC55 / 8418
- कठोरता 46 – 50 HRC
- Lead time 35 – 45 दिन (after drawing approval)
- Warranty 2 years or 80,000 फुहार
Why Choose Us？
- दोहरी सुविधाएं: फोशान, चीन + मॉन्टेरी, मेक्सिको (20,000㎡प्रत्येक)
- Mexico plant supports local sampling, repair, and service
- प्रमाणित: आईएटीएफ 16949 / आईएसओ 9001
- Complimentary mold flow analysis + lifetime technical support
Contact us for a tooling quote.
